Gas Spring Calculator Software
Gas Spring Calculator Software
the tailgate rotation with stronger fman–of the tailgate frame is caused by its mass; thus the tailgate opening can be controlled easily through a gas spring design of lower compression and higher working force. in this example, higher gas springs heighten the moment mo during the opening operation and therefore the tailgate rotation. the lowest design limit is defined by the required minimum tailgate opening angle α which is generated by the vehicle mass distribution and the applied load. when the mass of the tailgate increases, the overall moment on the tailgate frame increases in the same proportion. thus the tailgate rotation demands higher compression and higher output force of the gas springs. the other factor, which can influence on the automatic tailgate operation is the work of the gas spring. it is defined by the distance x to the tailgate hinge, by the gas spring elongation and by the gas spring angle θ. if the gas spring is designed with a higher elongation and a lower angle, the working force can be reduced as well. even a larger gas spring elongation can be brought by thermal influences. if the tailgate is in the cold state, the gas spring elongation is higher than in the warm state. the high working force of the gas spring makes the gas spring part of the operating mechanism of the tailgate to become more effective to control the tailgate rotation.
although the tailgate is an important mass center for the complete car body, the energy reduction of the gas springs during the tailgate opening and closing are neglected in a complete car design. this is, because the compressing force of the gas springs is dissipated in the gas spring clearance, which is created by the gas spring rollers on the tailgate and the hinge pin. as the gas spring clearance is almost directly related to the tailgate hinge clearance, the tailgate hinges should be designed for the proper clearance fit. besides, the gas spring design is of course associated with the hinge clearance and the tailgate hinge rotation behavior. if the tailgate hinge clearance is too small, the gas spring design must be modified to allow for a larger clearance, to reduce the pressure on the tailgate hinges. also, the tailgate rotation behavior can be controlled by the tailgate hinge design. the circular shape is easier to control by using circular section and circular rollers than the rectangular shape of the tailgate hinges.
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